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PMO Hive - Strategic Capacity Expansion for a Global Agrochemical Leader

Strategic Capacity Expansion for a Global Agrochemical Leader

Industry: AgriChemical Manufacturing

Project Type: Brownfield Capacity Expansion

Location: United Kingdom

Phase: Front-End Engineering Design (FEED)

Executive Summary

A leading global agrochemical company embarked on a strategic initiative to expand the manufacturing capacity of a key phenoxy herbicide at its UK facility. This brownfield expansion project, known as "Project Transcend," was critical to meeting growing market demand and maintaining the client's competitive position in the global agrochemical sector. However, the project presented significant challenges: the expansion had to be executed within a live, operational plant, required stringent adherence to environmental and safety regulations, and demanded a comprehensive Front-End Engineering Design (FEED) package to secure both regulatory approval and final investment decision from the board. The client's leadership needed a trusted partner who could build and lead an integrated project team, establish robust governance, and deliver a FEED package that would provide absolute confidence for the multi-million-pound investment. PMO Hive was engaged to provide programme delivery leadership during this critical FEED phase, bringing together internal expertise and external specialists to create a high-performing team focused on a single set of objectives. Through rigorous governance, detailed risk-based planning, and close stakeholder collaboration, PMO Hive delivered a comprehensive FEED package that brought absolute clarity to the project's risk landscape. This granular visibility allowed the client to re-evaluate their strategy and pivot capital away from execution, avoiding significant commercial risk in a volatile market.

The Challenge: Managing Complexity at Hyperscale

A leading global agrochemical company needed to expand the manufacturing capacity of a key phenoxy herbicide at its UK facility. This strategic initiative, known as "Project Transcend," was essential to meet growing market demand and maintain a competitive edge in the global agrochemical sector.

The expansion had to be executed within a live, operational plant, requiring meticulous planning to minimize disruption and ensure the safety of the existing workforce. The project was subject to stringent environmental and safety regulations, requiring a comprehensive and robust Front-End Engineering Design (FEED) package to secure regulatory approval.

The client needed to build a high-performing, integrated project team, combining internal expertise with external specialists to drive the project forward. A detailed and accurate FEED study was required to support the final investment decision (FID) and secure the necessary capital from the board.

The Solution: An Integrated Programme Delivery Partnership

PMO Hive was selected to provide programme delivery leadership, with a specific focus on the critical FEED phase. Our primary objective was to establish a solid foundation for successful project execution.

We took a lead role in building the integrated project team, identifying key roles, and onboarding specialists in planning, cost engineering, and risk management. We fostered a collaborative environment focused on a single set of project objectives. We implemented a rigorous governance framework to manage the FEED process, ensuring that all engineering and design work was completed to the highest standards and that the final package was robust and comprehensive.

We developed a detailed, risk-based project execution plan for the subsequent EPC phase, identifying potential challenges and developing mitigation strategies in advance. We facilitated close collaboration between the client, the engineering contractor, and other key stakeholders, ensuring that all parties were aligned on the project's objectives and execution plan.

The Results: Delivering Confidence and Value

By providing experienced leadership and a structured approach to the FEED phase, PMO Hive enabled the client to move forward with confidence.

The FEED package was completed on schedule and to a high standard of quality, providing a solid basis for the final investment decision. A fully integrated and high-performing project team was established, ready to take the project into the EPC phase. The detailed project execution plan provided a clear and realistic roadmap for the successful delivery of the project.

The robust FEED package and clear execution plan gave the client's board the confidence to approve the final investment decision, enabling this strategic capacity expansion to proceed.

PMO Hive - Refinery plant of a petrochemical industry

Your Partner in Strategic Brownfield Expansion

The successful delivery of the FEED phase for Project Transcend demonstrates the critical value of experienced programme delivery leadership during the foundation stages of complex capital projects. By building a high-performing integrated team, implementing rigorous governance, and developing a comprehensive, risk-based execution plan, PMO Hive enabled our client to transform a complex brownfield expansion challenge into a boardroom-approved investment opportunity. Our structured, collaborative approach ensured that every aspect of the FEED package was completed to the highest standards, providing the confidence and clarity needed to proceed with this strategic capacity expansion.

PMO Hive understands that the FEED phase is where project success is truly defined. Our expertise in building integrated teams, managing complex stakeholder environments, and delivering robust engineering packages positions us as the ideal partner for your critical expansion and capital projects. Contact us to learn more about how our programme delivery services can provide the foundation for your next strategic investment.

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